Multi Drum Bottom Filling Machine
A multi-drum bottom filling machine automates filling open-top or bunghole drums with liquids by lowering a filling lance into the drum and filling from the bottom up. This method is especially effective for foamy, static, toxic, or solvent products, preventing splashing and minimizing vapor release by filling below the liquid's surface. These machines offer benefits like increased safety, consistent accuracy, faster operations, and cost savings for large-scale production compared to manual filling.
Key Features and Components
- Automated Lance Movement: The filling lance moves into position, often detecting the drum's mouth.
- Bottom-Up Filling: The lance descends into the drum and fills from the bottom to prevent foam or splashing.
- Foaming/Static Product Suitability: Ideal for products that create foam or generate static charges.
- Safety & Fume Control: Features like dive nozzles with positive cut-off, auto lance homing, and drip trays enhance safety. Fume hoods and ATEX-compliant designs are available for hazardous substances.
- Accuracy & Control: Includes features like two-stage filling (coarse/fine), real-time dynamic displays of filling, product counters, and recipe storage on a touchscreen HMI.
- Drum Handling: Can include roller conveyors for easy drum movement and options for auto bung removal and replacement.
- System Integration: Can be extended into a complete filling line with conveyors, cappers, and sealing stations.
- Emergency Features: Resume/abort functions are available in case of power failure or emergency.
Benefits
- Enhanced Safety: Minimizes operator exposure to hazardous liquids and vapors.
- Consistent Accuracy: Ensures precise and repeatable filling volumes.
- Increased Speed: Automates the filling process for faster production cycles.
- Product Integrity: Prevents product wastage and foaming issues.
- Reduced Labor Costs: Less manual intervention is required compared to traditional methods.